Primary Leak
`
`
`
`
`
`
`
First remove the gear shift lever pinch bolt with an English size allen wrench.  When I was an engineer with General Motors they had a firm target date of 1976 to convert over to completely metric.  They should have asked the machine shops what they thought.  Like GM cars today, Harleys are a mixture of English and Metric fasteners.  Most of the big stuff is still English.  Remember that the front forks went Japanese in 1973, the Carb in 1976, the starter motor went Hitachi in the late 70s and Nippondenso in 1983.  I hear the gears are from Korea and who knows what else is from what country.  One of the automotive trade magazines was going to do a comparison on the domestic content of Harley vs Honda motorcycles but the story got spiked.  I suspect it was because a Gold Wing has more American parts then a Harley.
This bike was wrecked once and the gear shift shaft got bashed up a little.  The lever won't slide off anymore.  I use this totally cool little puller made for battery terminals. Please do not try to pry the lever off with a tire iron. 
Because I was too stupid to remove the footpeg first, I could not get a good grip on the lever.  When it was half way out I switched to this position to get it the rest of the way.  Maybe a cheap Taiwan puller would work better for you.  Once again: Please do not try to pry the lever off with a tire iron. 
<--- Previous
.pdf file (356k)
Home
Page 2
Next --->
Printer Instructions:

For Netscape: Open "Files/Page Setup".  Uncheck all boxes.  Set margins to 0.  Open "Files/Print".  Set print range form 1 to 1 in order to suppress the printing of this instruction box.  Open "Files/Print Preview" to se what the page will look like.  Netscape will generally print the colored sections and reverse text. 

For Explorer: Open "Files/Page Setup".  Clear contents of header and footer box.  Set margins to 0.  Windows will default values back to minimum possible with your printer (i.e. 0.213).  You can open "Files/Print Preview to see what page will look like.  Open "Files/Print" and set range from 1 to 1 in order to suppress the printing of this instruction box.  Explorer will convert all colored backgrounds to white and all text to black.  Once again, geeks trying to do your thinking rather then doing your work.  Aren't you glad you hate Microsoft?  Don't you wish everyone did?

Notes:

Authoring: This site is created with the free composer program that comes with Netscape.  We are using 4.7 since rev 6 will not start on our Win2k box.  (Some coincidence that the latest Microsoft OS breaks Netscape huh?)

Our Guarantee: No Frames, no Java, no Swift C, no cookies, no cascading style sheets, no dot net monopoly bully and no Active Server Pages.  Minimal graphics and no audio without request.  Most documents in this site are available on pdf format and those will have full graphics content.  We also make the source documents available whether Excel or Word or Autocad.  We believe engineering and technology are an art.  Free sharing and expression are more important than small-minded monopoly rent seeking.  Feel free to use the files and materials on this site.  Good luck with your projects.

Copyleft, 1995, 1996. 1997, 1998, 1999, 2000, 2001 Rako Engineering
Copy any content and distribute freely with credits given.
Page rev: 31May01